Improving profits and increasing productivity on existing dies through cycle time reduction, casting weight reduction, process evaluation, and gating review.
Part design review for die casting including recommendations for draft, parting line placement for optimum steel conditions and trimming, ejector pin locations, gating, overflow and venting analysis on tooling designs.
Process parameters and die cast machine sizing recommendations for new and existing tooling. Recommendations for fill times and cavity pressure to improve die casting finishes and reduce shrinkage porosity.
Are you breaking expensive machine tools while machining aluminum die castings? Contact me to review possible solutions.
I have extensive experience working with complex coring applications. My experience with this aspect of the casting design could be very important to a prospective customer.
Recommendations for choosing specific Aluminum and Zinc Alloys.
Ideas for extending die casting tool life through regular die maintenance.
Will advise condition and remaining life on existing die casting tooling.